1444 User Manual
1. 1444 High Voltage Card
1.1 Introduction
1.1.1 Purpose
This
manual is intended to provide instruction regarding the setup
and
operation of the Model 1444 High Voltage Card. In addition, it
describes
the theory of operation and presents other information
regarding
its application.
1.1.2 Unpacking
and Inspection
It
is recommended that the shipment be thoroughly inspected
immediately
upon delivery. All material in the container
should
be checked against the enclosed Packing List and
shortages
reported promptly. If the shipment is damaged in
any
way, please notify the Customer Service Department or the
local
field service office. If the damage is due to
mishandling
during shipment, you may be requested to assist
in
contacting the carrier in filing a damage claim.
1.1.3
Warranty
LeCroy warrants its instrument products to operate within
specifications under normal use and service for a period of
one year from the date of shipment. Component products,
replacement parts, and repairs are warranted for 90 days. This
warranty extends only to the original purchaser. Software is
thoroughly tested, but is supplied "as is" with no warranty of
any kind covering detailed performance. Accessory products not
manufactured by LeCroy are covered by the original equipment
manufacturers' warranty only.
In
exercising this warranty, LeCroy will repair or, at its
option,
replace any product returned to the Customer Service
Department
or an authorized service facility within the
warranty
period, provided that the warrantor's examination
discloses
that the product is defective due to workmanship or
materials
and has not been caused by misuse, neglect, accident
or
abnormal conditions or operations.
The
purchaser is responsible for the transportation and
insurance
charges arising from the return of products to the
servicing
facility. LeCroy will return all in -- warranty
products
with transportation prepaid.
This
warranty is in lieu of all other warranties, express or
implied,
including but not limited to any implied warranty of
merchantability,
fitness, or adequacy for any particular
purpose
or use. LeCroy shall not be liable for any special,
incidental,
or consequential damages, whether in contract, or
otherwise.
1.1.4
Product Assistance
Answers
to questions concerning installation, calibration, and
use
of LeCroy equipment are available from the Customer
Services
Department, 700 Chestnut Ridge Road, Chestnut Ridge,
New
York 10977 -- 6499, (914) 578-6030, or your local field
service
office.
1.1.5
Maintenance Agreements
LeCroy
offers a selection of customer support services. For
example,
Maintenance agreements provide extended warranty that
allows
the customer to budget maintenance costs after the
initial
warranty has expired. Other services such as
installation,
training, on-site repair, and addition of
engineering
improvements are available through specific
Supplemental
Support Agreements. Please contact the Customer
Service
Department or the local field service office for
details.
1.1.6
Documentation Discrepancies
LeCroy
is committed to providing state-of-the-art
instrumentation
and is continually refining and improving the
performance
of its products. While physical modifications can
be
implemented quite rapidly, the corrected documentation
frequently
requires more time to produce. Consequently, this
manual
may not agree in every detail with the accompanying
product
and the schematics in the Service Documentation. There
may
be small discrepancies in the values of components for the
purposes
of pulse shape, timing, offset, etc., and,
occasionally,
minor logic changes. Where any such
inconsistencies
exist, please be assured that the unit is
correct
and incorporates the most up -- to -- date circuitry.
1.1.7
Software Licensing Agreement
Software products are licensed for a single machine. Under
this
license you may:
* Copy
the software for backup or modification purposes in
support
of your use of the software on a single machine.
*
Modify the software and/or merge it into another program
for
your use on a single machine.
* Transfer
the software and the license to another party if
the
other party accepts the terms of this agreement and
you
relinquish all copies, whether in printed or machine
readable
form, including all modified or merged versions.
1.1.8
Service Procedure
Products
requiring maintenance should be returned to the
Customer
Service Department or authorized service facility.
If
under warranty, LeCroy will repair or replace the product
at
no charge. The purchaser is only responsible for the
transportation
charges arising from return of the goods to
the
service facility. For all LeCroy products in need of
repair
after the warranty period, the customer must provide a
Purchase
Order Number before any inoperative equipment can be
repaired
or replaced. The customer will be billed for the
parts
and labor for the repair as well as for shipping. All
products
returned for repair should be identified by the model
and
serial numbers and include a description of the defect or
failure, name and phone number of the user. In the case of
products
returned, a Return Authorization Number is required
and
may be obtained by contacting the Customer Service
Department
in your area. New York Corporate Headquarters
(914)
578-6030 or (914) 425-2000, New Hampshire (603)
627
-- 6303, Virginia (703) 368 -- 1033, New Mexico (505)
293
-- 8100, California (415) 463 -- 2600
1.2 Product
Description
1.2.1 Introduction
The
1444 High Voltage plug-in card supplies eight
programmable
high voltage outputs when used in a 1440 high
voltage
system. As many as 16 of these high voltage cards can
be
installed in a 1449 mainframe, providing up to 128 high
voltage
outputs. Each channel can supply up to 5.6 kV with
provisions
for voltage limits, voltage and current
monitoring,
AC and DC current trips and inter-channel trip
protection.
Both a positive and a negative voltage version of
the
1444 High Voltage card is available, identified as 1444P
and
1444N respectively.
Any
number of 1444 HV cards can be used in the 1440 system in
conjunction
with 1443 HV cards, thus allowing the addition of
higher
voltage channels to an existing system.
1.2.2
Specifications
The
maximum output voltage of the 1444 HV card has been
increased
over the 1443 HV card to 5.6 kV. Each channel is
independently
programmable from 0 to 5.6 kilovolts in 0.5
volt
steps.
Each
channel can deliver a maximum 1.0 milliamperes. This
current
can be monitored at the front panel and through the
system
controller, either a 1445 or a 1445A.
The
AC current for each channel is monitored on the 1444 HV
card
itself. Four programmable AC current trip values (one
for
each pair of channels) are supported. The AC current is
monitored
at frequencies between 3 and 160 Hz. Sensitivity is
programmable
from 15 nA to 4 u,A.
Monitor
connections for voltage, current, and trip are
provided
for each channel. Channel trips may be inter
--
connected to cause channels to trip off as a group.
Clamp
to +5V indicates a trip has occurred. External user
logic
may also be used.
Ramp
rates are programmable over the range 300 to 1500 V/s on
a
channel by channel basis. All voltage changes, both up,
down,
and trip off, will occur at the programmed rate.
1.2.3 Controls
and Connectors
All
information and control is available and normally
obtained
through the 1440 system controller, either a 1445
or
a 1445A, but the 1444 HV card includes four external
monitors
per channel. Each channel has a 10 pin header and
potentiometer.
The header provides five signals on the odd
numbered
pins (right column) with associated grounds on the
even
numbered pins. This header allows one to monitor the
high
voltage, the current, the voltage limit, and trip status
of
each channel with external hardware. The TRIP connections
can
also be used to induce trips.
The
high voltage output of each channel is monitored in two
ways.
On demand from the 1440 system controller the 1444 HV
card
gates the buffered output of a channel's voltage divider
onto
the system backplane. This DC level is digitized in the
controller
and available to the user. At the front panel
header
Vmon is the buffered output of this voltage divider.
It
provides a voltage monitor at 1 mV/V and is NOT INTENDED
FOR
CALIBRATION USE.
The
DC current drawn by each channel is monitored in two
ways.
Each channel on a 1444 HV card generates a voltage
level
proportional to the DC current being delivered to the
output.
This voltage level is sent to the system controller
on
demand and is also available at the front panel header,
Imon,
in units of 1 mV/uA.
The
signal Vlim presents the high voltage limit setting at
the
header in the same units as Vmon. The voltage limit is
adjusted
with the potentiometer directly above the header
(one
per channel). This voltage limit is provided in place
of
the crate wide high voltage limit generated by the 1441
power
supply. The crate wide limits are not used by the 1444
HV
card.
The
AC current output of each channel is monitored above 3
Hz.
If the current exceeds the programmed limit that single
channel
is tripped off, the TRIP signal is asserted (NATL
high),
and the fault LED is illuminated. During the next
update
cycle (less than 512 ps), the demand voltage will be
set
to zero and the output voltage will begin to ramp down to
zero
at the programmed rate. Channels tripped off due to over
current
must explicitly be reset with the controller. All
channels
on a card are reset simultaneously.
TRIP
connections on the front panel header allow the
interconnection
of channels to form a single AC current trip
circuit.
Thus if one of a set of inter-connected channels
exceeds
its AC current limit the entire set of channels will
be
ramped to zero volts. The two TRIP connections on each
header
are identical and intended to be used in a daisy
chain.
Up to 100 channels may be connected in this way.
Larger
groups may be formed with external logic. The fault
LED
of channels suppressed by the TRIP input are not lit.
The
TRIP signal also can be used to detect or simulate a
trip.
Channels with the TRIP signal asserted (clamp to +5 V)
will
ramp to zero. When the TRIP signal is removed
(deasserted)
from the front panel, the channel output will
ramp
back up to its demand value, unless of course it has
been
tripped. Only cards with a channel asserting TRIP
require
a reset.
The
demand voltage is the digital number which produces the
desired
output voltage. This digital value can only be
supplied
to the 1444 HV card by the 1440 system controller.
The
digital value is converted by the 14 bit DAC and stored
on
a capacitor. The controller updates each channel in the
1440
system once every 512 p.s.
The
rate at which the output voltage changes is programmable
over
the range 300 to 1,500 volts per second. This ramp rate
is
used any time the voltage is changed, except when the 31
volt
power is turned off either by the controller or the
operator,
or a failure of the power supply. In this case, the
rate
of change is determined by the load. Highly capacitive
loads
may also limit the ramping rates.
1.2.4
Commands
The
user's interface to the 1444 HV card is through the 1440
system
controller, either the 1445 or the 1445A. Each
controller
offers various levels of support for the 1444 HV
card.
Consult the user's manual for your controller for
details.
The following description refers to commands issued
by
the controller to the 1444 HV cards. This information is
useful
for a general understanding of the 1440 system as a
whole
and the 1444 HV card in particular. First time users
may
wish skip to the Installation section.
The
1444 HV card receives commands over the data bus of the
1440
system. Approximately 2,000 times a second the
controller
of the 1440 system transmits a digital word to
each
of the 16 ports, numbered 0 to 15, on the 1444 HV card.
A 14 bit Digitalto Analog converter (DAC) on the 1444 HV card
is
used to generate a reference voltage for each port.
The
first eight of these 16 ports control the high voltage
output
of the eight channels, similar to the 1443 HV card.
The
digital data sent to these ports are converted to
reference
voltages used by the high voltage generation
circuit.
Normally, the 14-bit DAC is calibrated to output
reference
voltages corresponding to the range 0 to 8191.5
volts
in 1/2 volt steps. The actual output is limited to
5600
volts. The calibration of all channels on the card will
be
degraded while any channel is programmed in excess of this
limit.
Port
8 selects the ramp rate. This is the rate at which the
output
high voltage on this card will be changed. Again any
14
-- bit number is acceptable. Values corresponding to the
voltages
0 to 8195.5 volts will select ramp rates between 300
and
1500 volts per second. The actual ramp rate will vary
about
ten percent from channel to channel.
Port
9 is used to control and reset the AC and DC current
trip
system for the entire board. Before an over current
condition
can cause a trip, the system must be enabled. This
is
done with a write of the value corresponding to 4095 volts
to
port 9. After the over current condition has been detected
and
the voltage has been tripped off, a reset is required to
restart
the 1444. A reset is accomplished by writing zero to
port
9 and then enabling the trip system as before. In
version
2.0 of the 1445 firmware, the CLEAR command performs
this
function of reset and trip enable.
Port
10 is not used.
A
write operation to ports 12 through 15 sets the AC current
trip
value. This value is roughly proportional to the AC
current
at which a channel will be tripped off, i. e. large
values
provide the least sensitivity. Any 14-bit value is
acceptable
(the 1445 controller will only send 12 bits) but
the
desired value may require experimentation.
Port
11 is used to set the DC current trip level. This value
is
calibrated with 1.024 mA as full scale. The resolution is
2
uA.
The
following table summarizes the function of the 16 ports
as
data is written to the 1444.
Port Operation
0 Channel
0 Set Voltage
1 Channel
1 Set Voltage
2 Channel
2 Set Voltage
3 Channel
3 Set Voltage
4 Channel
4 Set Voltage
5 Channel
5 Set Voltage
6 Channel
6 Set Voltage
7 Channel
7 Set Voltage
8 Set
ramp rate
9 Reset
all channels tripped
10 (unused)
11 DC current
Limit
12 AC
current trip limit Channels 0 and 1
13 AC
current trip limit Channels 2 and 3
14 AC
current trip limit Channels 4 and 5
15 AC
current trip limit Channels 6 and 7
The
1445A controller and the 1445 controller with version 2
firmware,
identifies the 1444 card in a system and properly
initializes
all the ports as described. When the 1444 is
first
detected, the AC and DC current trips are set to
minimum
sensitivity, the ramp rate is set to the maximum
rate,
and the trips are enabled. These controllers will not
allow
operations without trips enabled. When the controller
identifies
a 1444 card in a slot where at 1444 was found
during
the previous power up cycle, all the trip and ramp
settings
are preserved.
The
1445 controller with version 1 firmware cannot identify
a
1444 card and these features must be initialize manually.
Due
to this and other difficulties, the 1445 controller with
version
1 firmware is not recommended.
The
1440 system controller can also read data from sixteen
ports
on the 1444 HV card. On command from the system
controller
each port gates an analog voltage on the backplane
of
the 1440 system to be digitized by the ADC in the
controller
(12 bits in the 1445 and 15 bits in the 1445A).
Ports
zero through seven directly measure the high voltage
output
of their respective channels with a precision voltage
divider.
The output of this divider is the same used for
controlling
the output voltage. If the voltage measured by
the
controller deviates substantially from the demand voltage
(10
volts), the system is malfunctioning.
Ports
eight through fifteen provide a measurement of the
current
being drawn by each channel.
The
following table summarizes the function of the 16 ports
as
data is read from them.
Port Operation
0 Channel
0 Set Voltage
1 Channel
1 Set Voltage
2 Channel
2 Set Voltage
3 Channel
3 Set Voltage
4 Channel
4 Set Voltage
5 Channel
5 Set Voltage
6 Channel
6 Set Voltage
7 Channel
7 Set Voltage
8 Channel
0 DC current
9 Channel
1 DC current
10 Channel
2 DC current
11 Channel
3 DC current
12 Channel
4 DC current
13 Channel
5 DC current
14 Channel
6 DC current
15 Channel
7 DC current
1.3 Installation
The
1444 HV card is intended to be used in a 1440 system. The 1440
system
consists one or more 1449 or 1449E mainframes. Each mainframe
contains
either a 14l5 or 1445A controller, a 1441 power supply and
control
unit, one or two 1442 power supply units, and one to sixteen
1443
or 1444 high voltage cards in any combination. Each 1443 HV card
adds
16 channels of 2.5 kilovolts and each 1444 HV card adds eight
channels
of 5.6 kilovolts to the system.
With
the power off, the 1444 HV card is inserted into one of the 16
slots
in the back side of the 1449 mainframe. Because of the large
card
size, care must be used to insure that the correct pair of card
guides
have been engaged. The edge connector on the card should mate
with
the bus connector with only modest pressure. Both the upper and
lower
thumb screws should be engaged and tightened. These screws
should
neither be required nor used to force the card into position.
Take
note of slot number, as this is used in addressing the 1444 HV
card.
At
this point the 1444 high voltage card is ready for operation.
Consult
the appropriate sections for any other hardware installation
which
may be required.
Further
installation may include any or all of the following:
Adjustment
of the voltage limit for each channel (1 mV/V) with power
on
and high voltage off. With the power off, connect the high voltage
equipment
to desired channels. Make any TRIP, current monitoring
(Imon),
or voltage monitoring (Vmon) front panel connections.
1.4 Operating
Instructions
Operation
requires giving commands to the system controller, either
a
1445 or a 1445A. Consult the manual for your controller for
complete
details of commands. Because the 1444 HV card is not
recognized
as different from a 1443 HV card by early versions of the
1445
controller firmware, some accommodation by the user may be
required.
Later versions (version 2.0 and later) of the 1445 firmware
support
the 1444 to a large degree but not as completely as the 1445A.
The
following sections show examples of 1444 operation with a 1445
controller
and the two major versions of the firmware.
1.5 Theory
of Operation
The
following is a description of the proper function of both the
1444N
and the 1444P high voltage cards. As each circuit is described,
the
references to schematics are shown in parentheses. In general the
references
are the same for both schematics and exceptions are noted.
Figure
B -- 1 shows the parts relevant to channel zero. Since channels
one
through seven are nearly identical to channel zero, these pages of
the
schematic are not included in the appendix. Reference numbers are
such
that the hundreds digit minus one is the channel number, thus U101
is
a part in channel zero and U701 is the corresponding part in channel
six.
Parts not specific to a single channel have reference numbers
below
100.
High
voltage generation is accomplished by delivering a fixed
frequency,
pulse width modulated current to the primary of a resonant
transformer
(a4). The transformer has a 43:1 turns ratio. The output
of
the secondary is rectified and twice doubled (b4). Finally a
multistage
filter (c4) conditions the output.
The
output voltage is monitored with a 100 M/100 K volt;age divider,
R100
(c4). The voltage divider is extended with the resistors R113
and
R119. The network CR107, Clxx, and R112 provide partial
compensation
for the voltage coefficient of the hybrid voltage
divider.
The voltage coefficient is less the 5 ppm/Volt.
The
center of the voltage divider (c4) is compared to the control
voltage,
VCONT (a2), by the error amplifier, U103. As the output of
U103
decreases (approaches zero), the power delivered to the output
is
increased. Since the feedback voltage is driven to match demand
voltage,
VCONT, the voltage monitors will not be affected by
adjustments
to R113 (c3). This adjustment calibrates the high voltage
output.
The
TL082 U103 (b3) is the error amplifier. The output of this
amplifier
controls how much power is delivered to the transformer and
thus
adjusts the high voltage output. U102 (b3) is a LM311 voltage
comparator.
As more power is required, the output of the error
amplifier
will approach zero volts. RAMP is a triangular shaped
waveform
such that a longer pulse delivered to the switch transistor,
Q100,
as the output of U103 decreases. Q100 modulates the current to
the
transformer. Four separate RAMP signals are used to level the
power
requirements of the eight channels.
The
demand or control voltage, VCONT, is stored on the capacitor C117
(a2).
The voltage across this capacitor is limited by the voltage limit
circuit
(ab2) which is adjustable from the front panel with R105 (c2).
The
range and units of Vlim are the same as Vmon.
The
op-amp U100 (cd3) is a voltage follower, driving both the front
panel
monitor J100 (e2) and VMON. Note that the voltage divider, formed
by
R101 and R100 (d23), provides an approximate calibration of 1 mV/V
at
J100.
The
output current is monitored by the OP07, U101, (d3). The left end
of
R116 is a virtual ground. The ground potential is maintained by the
op-amp
driving sufficient current through R116, thus the voltage drop
across
R116 is a measure of the current. This voltage is distributed
several
places including the front header, J100. R102 and R103 (42)
form
a voltage divider to calibrate the output to 1 mV/uA.
The
AC trip level is determined by the signal VTRIP (cl). The time
constant
for an AC trip can be selected with the jumper J101 (c2).
When
an AC trip occurs, the JK flip-flop (al) is cleared. This causes
both
signals TRIP and TRIP_OR to be driven until a reset is received
via
TRIPMESET.
If
the channel is inter-connected via the TRIP_OR signal, the high
voltage
will switch off while the TRIP_OR is driven but cannot be
tripped
off, as the flip-flop will not be cleared. High voltage output
will
resume as soon as TRIP_OR is no longer asserted.
The
current trip is implemented by U104 (c2). The current limit
reference
voltage is opposite in sense to the voltage measuring the
output
current. When zero is crossed at the input to the op-amp, the
trip
flip -- flop is clocked, similar to the AC trip. Figure B -- 2
shows
the digital section of the 1444P HV card.
Data
for a particular channel in the 1444 HV card is transferred over
the
data bus once every 512 us. Each transfer requires four cycles at
2
MHz, transferring four bits (one nibble) per cycle. The data
transferred
is presented to the DAC, and the DAC output is transferred
to
the correct storage capacitor. Note that for compatibility with
other
high voltage cards the bits are transferred in an unusual order.
The
first nibble contains the sign bit on DB3* ("*" indicates a low
true
signal), and the two least significant bits of the 14 bit demand
voltage.
The sign bit is true (low) for positive and false (high) for
a
negative value, contrary to some sign conventions. The next three
nibbles
appear in descending order of significance and form the
unsigned
magnitude of the demand voltage. Note that the sign bit is
not
currently checked on the 1444 card, the controller is responsible
for
maintaining the correct polarity of the data.
The
update cycle begins with the assertion of CSEL* (a4). At this time,
Nibble
Controller, U27, (a3) asserts SEL, and holds it for the required
four
clock cycles. The signal SEL clocks the channel address from
CA2-CA5
into the ADDRESS_LATCH pal, U24 (e2), gates the data from
DBO*
-- DB3* onto the data bus, DATA(0:3) (a3), and enables the upper
and
c lower byte registers U30 and U28 respectively. If TRIP_OR is not
set
for the current channel (e2), then the next four nibbles of data
are
assembled into a 14 bit input word for the DAC, U32 (c3). If the
above
conditions are not satisfied, a zero word is presented to the
DAC.
This data is latched until the next cycle, 32 us.
If
the data being sent is a demand voltage, then output of the DAC is
diverted
to the RUN UP/RUN DOWN circuit (c4). U28 (e4) is a
bi-directional
analog mux. When enabled, the existing voltage on the
channel's
memory capacitor is compared with the output of the DAC. One
or
both of the current sources I_RUN_UP and I_RUN_DOWN are used to ramp
the
voltage on the capacitor. Note one current source is twice the
other
with the opposite sense, thus the selection of both causes
charging
at the same rate as one but in the opposite direction. Also
note
that UP and DOWN refer to the voltage direction; thus on the 1444N
HV
card UP is towards ground and on the 1444P HV card UP is toward high
voltage
output.
If
the data being sent refers to one of the other functions of the 1444,
the
output of the DAC is sent directly to the analog mux, U25 (e3),
where
the voltage across the memory capacitor is set promptly.
Monitoring
of voltage and current is done by gating one of the
monitoring
voltages (dl,d2) onto the VFB line (a1) of the backplane.
The
signal FSEL* initiates a sample and FBO-FB3 selects the channel
and
function. Each slot has a unique VFB and FSEL* line. The NEG*, POS*
and
ID1* lines are used to identify the type of module in a particular
slot.
When addressed with FSEL* the identification lines are asserted,
unless
the addressed channel is currently tripped off (not just held
low
with the TRIP_OR signal). In this case, the polarity is not
asserted.
This allows the controller to identify tripped channels.
Figure
is the schematic for the ramp generators, the charging
currents
generators and a few miscellaneous circuits.
The
RAMP GENERATORS (al) convert the SYNC pulses into the RAMP signals
used
by each channel. Thesignals go rapidly positive and ramp back
towards
-1.4 volts. The RAMP and the output of the error amplifier
control
the pulse width to the transformer.
The
run up and run down currents (e3) are generated with a series of
current
mirrors. The signal VIE (c2) establishes the initial current
in
R51. R55 sets the minimum allowable current in the circuit. The sum
of
these currents flow through R50. Now the same voltage drop appears
across
R49 and R51. The current through R57 is doubled and changed in
sense
when it reaches I_RUN_DOWN.
The
circuit at d4 senses the presence of the 31.5 volt power supply,
generating
a signal with digital levels. The controller switches this
supply
on only during high voltage generation. The signal 30V_ON*
provides
an interlock to the digital section. When not asserted (high),
only
zero will be presented to the DAC. This interlock can safely be
defeated
for diagnostic purposes.
The
circuit at d4 and c4 converts the activity of VRESET to digital
logic
levels. The output is used to reset tripped channels.
DCLIM
(dl) is buffered and inverted to create the current limit
reference
voltage for all channels.
1.5.1 Service
Hints
The
following are a few hints to experienced professionals
on
how to approach a non -- working high voltage card. If any
of
the problems described here are observed, the cards should
be
returned for service by experienced professionals. High
Voltage
is dangerous, both to the electronics and engineer. We
DO
NOT recommended that any of the following procedures be
done
by the customer. Performing any one of these procedures
will
void any warranties.
*
It is highly recommended to operate a suspect high voltage
card
with loads on all channels (5.6 MOhms), especially
after
a repair. If a problem with voltage regulation
exists,
the card will be unable to generate voltages much
in
excess of 5.6 kV.
* If
the observed problem is that the actual high voltage
output
is more than 10 volts higher than the voltage
indicated
by the controller, while other channels on the
card
are correct, check for a voltage drop across R117
(figure,c3)
on the relevant channel. If there is a voltage
drop,
then it is possible that the diodes CR113, CR103 or
the
capacitor C126 have been damaged and become resistive.
Each
may be cut in place or measured with the board out of
the
crate.
* The
problem is unknown or after an extensive repair. We
would
like to see the board operate without actual high
voltage
generation. Normally, when the power to the high
voltage
is off the demand data sent to the 1444 HV card is
ignored
and zeros are used. To defeat this interlock and
allow
the DAC to generate voltage levels, insert U27 with
pin
7 out of the socket. This pin will float low (all
production
units use CMOS for UZI), and simulate the
presence
of power to the high voltage.
1.6 Calibration
Procedures
The
following procedures assume that the 1444 card is functioning
correctly
and that the operator is familiar with the 1440 system
controller.
To complete these procedures the following equipment is
required:
* 1440
High Voltage system with properly calibrated controller
* 1444/1443
extender card with support rail or a 1440 system with
side
panel cutout for access to the 1444 card
* 1588A-44
Load Card, 5.6 MOhms, 8 channels
* VT100
type terminal or personal computer with communications
software,
and cable, CDHV16-M
* Precision
voltmeter, 5 1/2 digits, 0.01% DC accuracy
* Precision
voltage divider, 1000:1 Ratio, 0.01% Accuracy
* Oscilloscope,
300 Mhz bandwidth, 2 channel
The
first step is to zero the feedback amplifier. Put the 1444 card
in
the system and turn the power on, but not the high voltage. Adjust
R31,
the third and unlabelled pot near the DAC, until the voltage drop
from
U31 pin 2 to U31 pin 12 is zero. This pot can be glyped at this
time.
Next
we adjust the offset and gain of the DAC. Turn all the voltage
limits
fully clockwise. Program the card for 1, 2, 3, 4 and 5 kV on
channels
0 through 4 respectively and turn on the high voltage. The
worst
possible calibration should not generate dangerous overvoltages.
Use
the monitor command to observe all channels continuously. Adjust
the
offset and gain, R37 and R36 respectively, until the displayed
voltages
are correct. The offset and gain pots are labeled as such.
These
pots can be glyped at this time.
Program
the output voltage to 3500 volts. The controller should read
exactly
3500 volts on all channels. For each channel, adjust Rx20
(column
of pots nearest the backplane of the 1440 system) until the
voltage
on U101 pin 2 is zero. Use test point two, near the edge
connector
for ground. These pots may be glyped at this time.
With
the high voltage divider and the voltmeter, adjust the output
voltage
of each channel to within 1/2 volt of 3500 volts. The
adjustment
is Rx19, the next column of pots.
Finally,
we adjust the transformer resonance. With the oscilloscope
observe
the waveform on the collector of the TIP31 which is attached to
the
heat sink. Take care not to short to the heatsink or the screw
securing
the transistor. The waveform should appear as an approximate
sine
wave with a negative notch. The center screw of the transformer is
adjusted
until the notch begins exactly half way between the maximum
and
minimum of the sine wave.
Be
aware, the transformer adjustment screw is very fragile, a plastic
screw
bonded to ferrite material. If the screw is broken is the entire
assembly
must be tapped out and replaced.
2. Examples
2.1 Version
2.0 Firmware
The
following is a sample terminal session with the 1445 controller
using
version 2.0 and the RS232 interface. Information which appears on
the
screen is shown a the typewriter font and text typed by the
operator
is underlined.
LeCroy
1440 V2.17
This
is the sign on message displayed after power up. The firmware
detects
the presence of a newly inserted 1444 HV card in the crate and
sets
the ramp rates to the maximum rate and the AC and DC current trips
to
the minimum sensitivity.
2>
main 2
Note
that a prompt appears. By default the controller connects to the
terminal
after power up. It is a good idea to specify the desired
mainframe
to ensure only one is attached. Note the prompt indicates
which
mainframe is attached.
2>
sho modules
Slot Module
0 1444N
1 -------
2 -------
3 -------
4 -------
5 -------
6 -------
7 1443N
8 -------
9 -------
10 -------
11 -------
12 -------
13 1443N
14 -------
15 -------
This
command displays the contents of the crate. Note that commands
can
be abbreviated to two letters, but misspellings are not allowed.
2>
read (0,0-7)
Channel Demand Voltage Current
( 0,
0) - 0.0 - 0 0
( 0,
1) - 0.0 - 0 0
( 0,
2) - 0.0 - 0 0
( 0,
3) - 0.0 - 0 0
( 0,
4) - 0.0 - 0 0
( 0,
5) - 0.0 - 0 0
( 0,
6) - 0.0 - 0 0
( 0,
7) - 0.0 - 0 0
A
read command shows the state of the specified 1444 HV card.
2>
wr -500.5,0,-400,,-500
Specify
several demand voltages. Note that there are several new
features
used in this command. A zero demand voltage is special and
does
not require a minus sign. The loop specified in the previous
command
is used until another loop is specified. The last voltage is
repeated
until the end of the loop. Finally, a null may be specified by
two
consecutive commas, and a null will not alter the demand voltage
of
the corresponding channel.
2>
re
Channel Demand Voltage Current
( 0,
0) - 500.0 - 502 2
( 0,
1) - 0.0 - 0 0
( 0,
2) - 400.0 - 398 3
( 0,
3) - 0.0 - 0 0
( 0,
4) - 500.0 - 496 4
( 0,
5) - 500.0 - 498 3
( 0,
6) - 500.0 * 0 0
( 0,
7) - 500.0 - 498 4
Note
that channel six above shows a star in place of the sign. This
is
characteristic of a channel which has been tripped by the AC or DC
current
limit. A Clear command will reset this and allow the voltage to
ramp
up.
Also
note that if there is voltage on the output of a tripped channel
the
1445 controller will display this for a 1444N but not for a 1444P.
This
is corrected in the new 1445A controller.
Another
restriction is the 12 bit limitation of the ADC in the 1445
controller.
The LSB of this ADC corresponds to two volts in the output
voltage
of the 1444. To compensate, the firmware takes eight
measurements
and displays the average of these measurements to the
nearest
volt. This is corrected in the 1445A controller.
2.2 Version
1.7 Firmware
The
following is a sample terminal session with the 1445 controller
with
version 1.7 firmware, over its RS232 port. The allowable syntax is
very
complex, and here ice will show only the brief form of a few
commands
and describe the results. Consult the controller manual for a
complete
description of commands. For this example, we assume a 1444N
has
been inserted into slot 1. Note that uppercase characters are
required
by version 1.7 firmware.
Version
2.0 firmware is recommended when using 1444 HV cards. Please
skip
this section if you have or can obtain version 2.0 firmware for
your
1445 controller.
Version
1.7 f